Cup forming - MATCH METAL DIES

Product output with maximum speed and performance

with the professional Toolvision® measuring system

Process and envelope curves for match metal dies

Quality windows, in the form of envelope curves, can be positioned very simply for monitoring purposes on the process curves. If the process curves exceed or fall short of the quality window, the system reacts immediately. You decide on an acoustic signal, rejection of the product or machine shutdown.

Reference curves

Your start-up process is accelerated considerably using reference graphs. This means: up to 50% less start-up waste, and consequently lower material use and material costs. The start-up process can be optimised using the real-time data of Toolvision®.

Depiction of the film temperature using the infrared camera integrated into the measuring system in the scan mode

The integrated IR camera visualises the temperature profile of the film. This is crucial to the product quality during a thermoforming process. It goes without saying that the hotspots can automatically detect when the temperature threshold is exceeded or fallen below.

The adjacent graphic shows the temperature distribution of a film.

Your benefits

Process visualisation and continual real-time process monitoring

Documentation of the production run

Reduction of start-up waste by up to 50%

More production output and product stability

Save thousands of wasted units

Avoidance of post-production due to deficient quality